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DIY Induction Foundry

All of the DIY induction heating projects I have seen tackle the entire power supply from scratch (including voltage and current regulation). My goal is to take advantage of my Harbor Freight 80A inverter constant-current DC stick welder as the power source. This means that the hard part will be inverting the high-current DC to high-current high-frequency AC useful for magnetic-induction heating.

I will use the IRS2453DPBF-ND N-MOSFET H-bridge driver chip from IR to drive the high-current IRFP4310ZPBF-ND N-MOSFETS. My initial approach was to use a LM555CNFS-ND timer chip, a center-tapped work coil, and a 497-3110-ND MOSFET for inverting logic. However, the work coil will not have to be center-tapped if I use the H-bridge driver chip, which should result in better heating. If used motor oil turns out to be non-conductive, I will use it in a heat exchanger that pumps oil through the work coil. The work coil will be insulated from the crucible by refractory cement.

Here are some projects and pages that served as inspiration to me.
Backyard Metalcasting
The Workshop
Build Your Idea
Homebuilt Electric Melting Furnace
Homemade Electric Foundry
Transistor Circuits
DC/AC inverter (2)
555 Timer/Oscillator Tutorial
LM555 Timer Circuits
Ignition Coils (w/555 driver)
PLL Induction Heater Driver
Induction Heating
Induction Heating
Induction heater
DC Motor-Driver H-Bridge Circuit
Stamp-Controlled High Power H-Bridge
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